Fortunately there are now full start-to-finish systems available that seem to be working great as a substrate for Tadelakt or even Marmorino Carrara or Intonachino.  Our applicators have had excellent success over the past 4-5 years with the Wedi board system which is a lightweight alternative to cement board and include a special panel fastener that seems much more reliable than simple screws, as well as a paintable urethane caulking system to ensure cracking does not occur at the joints.

Click here to get to the Wedi site.

During last week’s decorative cement class one of our students gave me a brochure from Schluter, another leader in the wet area substrate industry(thanks Tamara!).  They now have a relatively new system similar to Wedi called Kerdi-board.  And they have seminars around the country for interested contractors.  In our area there is one coming up in Lynwood, WA May 17th, Tacoma on May 18th, and Portland on May 19th.   I’ll be at either the Lynwood or Tacoma one for sure.  Here’s a link to the page listing Schluter seminars.

These seminars are free.  So you want to install an incredibly beautiful Tadelakt or other lime-plaster finish in a shower and not sure how to do the substrate?  Maybe quit calling me and go learn how to do it right from a professional.

AARON

On Dec 30, 2009, at 12:39 PM, sherri@******** wrote:

Hi Kay Lynn and Aaron -
I designing the surfaces for a huge residential project and would like to specify Tadelakt for the showers and accent walls. A couple questions:
- How much p sqft is the going install rate for Tadelakt?
- As the installer, how can I ensure that the Tadelakt is truly waterproof?
- I would like to use Tadelakt for an adobe style fireplace (steel frame w/ cement board substrate). Will the olive oil soap cause any problems with the heat from the fireplace? Does applying the olive oil soap affect surface breathability sim to other waxes?
Thanks a bunch for all your help throughout the years!

Cheers -

Sherri

Hi Sherri,

Apologies for the delayed response.  Install rates for Tadelakt can vary considerably, especially when doing smaller areas like showers.  I’d be looking in the $15-$25 per sq foot range to give yourself the time necessary to do those areas properly.  For straightforward walls it’s probably about twice as labor intensive as a basic AC wall and the material cost will be around $2 – $2.50 per sq foot.
Waterproof is not the right word for traditional Tadelakt finishes. Tadelakt plus olive oil soap applied properly should be described as hydrophobic(water-repellent).  The substrate preparation is very important of course.  Traditional Tadelakt will stain over time in high moisture areas although this is not a sign of failure of the material – it is actually a testament to the fact that the surface remains breathable.  We have a water-based carnauba wax which will give an added level of water repellency after the surface is applied, but I’d be careful not to guarantee there will be zero water staining over time even with that wax.  The Lucido wax is low but not a zero voc product.

Only issue with fireplace is that the soap will not protect against high-heat discoloration if flames are lapping over the surface.  But the soap is not flammable in any way.  The olive oil soap allows the surface to remain breathable.

We’re getting tons of requests to do some Tadelakt classes – seems like interest in that particular material has really surged this past year.

Talk to you soon,
Aaron

Here’s a Stucco Italiano Tadelakt floor installation done in Santa Fe last October:

1 - Stop the cracks – Can you do an exterior?  Sure!  Can you do a shower?  Sure!  But you gotta stop the cracks.  So you have to know what you are doing.  Or hire someone that does.  And a very important point to bear in mind – lime does not crack by itself.  But it cannot bridge cracks. It adheres to whatever substrate it attaches to.  So when the substrate cracks the lime plaster cracks with it.  And never promise a crack free finish because if you do not actually do the substrate construction and preparation how can you guarantee the thin veneer of decorative plaster we apply will hold?  This often falls outside of our area of expertise and responsibility.

That being said, EIFS mesh and primer systems usually work pretty darn well, in my experience.

MESH AND BASECOAT

2 – Penny wise pound foolish  (AKA prep with the good stuff, you’re worth it!) – So you gotta fill a wall that has orange peel texture because you want to run a nice shiny plaster over it.  So you get out the joint compound because it’s cheap.  You skim.  Then you sand.  Then you prime.  Twice.  Then you can apply your lime plaster.  Hey but wait a minute, why didn’t you just skim with our Marmorino Classic and then do your finish right over it?  Because it’s so damn expensive you say?  But think about it -  if you skim with the good stuff you’ll already have your first coat of lime plaster on.  You’ll have the proper suction and you can do your final coats the next day.  The money you spend on materials (joint compound vs lime plaster) should be more than offset by the money you save on labor, no?

3 – Scrape don’t sand – Got some excess gunk on the walls before you start?  Or did you get some trowel lines from your first coat?  Before you throw up the giant cloud of dust with that sandpaper try breaking out a putty knife and scraping.  Less work, less dust, more better.

4 – Taping – it’s not paint – Yes it’s not paint so don’t tape right up to inside edge of where your wall meets your baseboard or crown molding or whatever you are protecting.  Otherwise you’ll bury your tape underneath your plaster and it will chip or crumble off when you remove your tape.  Allow for the thickness of the plaster material you will be using and tape away from the wall by 1/16″ or more depending on what material you are using.

NOT LIKE THIS

LIKE THIS

5 – Do not assume the people doing your prep are going to do it properly.  Unless they work for you. And then only if you know what you’re doing.  Which is debatable.